Fair Shine industrial (Hong Kong) Co., Limited
To provide customers with the most comprehensive precision mold parts solutions.
Insert mold accessories | |
Product Name | Insert mold accessories |
Brand Name | Fair Shine |
Place of Origin | Dongguan, Guangdong, China |
Specification | Customized on Request |
Customization | Material, size, shape, convex and concave marking, coating, laser engraving mark and packing are all customizable. |
Product Material | Carbide.ASP23 Vanadis.CPMRTXM4.SKD11SKD61HSSA2M2D2SUJ2.S45C.ect |
Standard | DIN ANSI BS JIS |
Tolerance | ±0.002mm |
Surface Treatment | TiCNTiN,Aitain,Ticrnnitriding Black oxygened Black coating etc available |
Polishness | Close to Ra0.2 Hardness Depends on material(HRC60~94) |
Hardness | Depends on material(HRC60~94) |
Shaping Mode | Grinding, wire cutting, EDM, cnc machining, cnc turning, cnc Milling |
Application | Machinery Parts and Molds |
Dongguan Huixiang Mold Technology Co., Ltd. is an enterprise that provides professional processing technology solutions and precision accessories for precision molds. Equipped with a professional team of mold production experts, it has an experienced engineering department, a professional sales team, experienced technical personnel, dedicated QC, professional after-sales department, etc.
Huixiang Mold Technology Co., Ltd. is an enterprise that provides professional processing technology solutions and precision accessories for precision molds. Equipped with professional mold production experts, the company's products are widely used in many fields such as precision plastic molds, metal stamping molds, die-casting molds, precision tooling and precision automated mechanical parts, providing customers with comprehensive solutions for precision parts processing.
The heat treatment is supported by professional manufacturers, and equipped with advanced production equipment and experienced professionals, which makes the product's accuracy, performance, and service life even better. More convenient.
1. Pen making/cosmetics/packaging products: pen model refills/pen cap accessories/pen refill thread inserts/lipstick series/spray molds;
2. Medical packaging equipment products: syringe core/syringe core (combination (pieces)/test tube core/medical packaging bottle cap screw core/drawing cover core and push plate cover; front and rear mold cores such as upper and lower caps of mascara;
3. Optoelectronic/digital electronic products: precision optoelectronic shaft/precision insert Sub/core/busting/precision positioning, etc., the accuracy tolerance is generally controlled within 0.002-0.005, all with test reports for customer inspection;
4. Home appliances, automotive machinery products: self-lubricating wear-resistant blocks (high-strength brass Add graphite)/No oil self-lubricating guide bushing, movable core assembly (inclined top seat)/guide column assistant/positioning column, etc.;
5. Bushings, die inserts, lower molds, CNC Customized standard and non-standard precision stamping mold accessories such as concave molds, special-shaped bushings, contour sleeves, floating pins, cross pin floating pins, guide lifting pins, tungsten steel punches, etc.;
6. Guide pins, positioning pins, stoppers Standard and non-standard customization of high columns, limit columns, etc.;
7. Non-standard customization of SKH51 thimbles, SKD61 thimbles, supporting pins, flat thimbles, shooting pins, cylinder pins, push tubes, imported material thimbles and cylinder cylinders;
8. Drilling die sets, beryllium bronze molds, diamond pins, positioning pins, countersunk hole pins, ejection pins, pins, connecting screws, material blocking shafts, blocking Customized mechanical parts such as material sleeves and bushings;
Summary of specific application components of hardware mold accessories in medical devices and precision instruments
In the field of medical devices and precision instrument manufacturing, hardware mold accessories need to meet special requirements such as ultra-high precision, corrosion resistance, biocompatibility and miniaturization processing. The following is a detailed classification of core components and their technical features:
1. Core components of medical devices
Micro punch and concave die
Application scenarios: Orthopedic screws, cardiac stent micropores, minimally invasive surgical forceps tip molding.
Technical specifications: Diameter ≤0.1mm, tungsten steel (HRA92+) or ceramic material.
The edge roughness Ra≤0.05μm, combined with slow-travel wire cutting processing.
Special requirements: Comply with ISO 13485 certification, the material can be traced to the smelting batch.
Multi-station level molding assembly
Application scenarios: disposable blood collection needles and micro sensor shells are mass-produced.
Technical specifications: Integrated punching, bending, and stamping 10+ processes.
The step accuracy is ±0.002mm, and nitrogen springs are used to replace traditional elastic components.
2. Core components of precision instruments
Super hard material punch
Application scenarios: Optical lens bracket, micro gear shaft forming.
Technical Specifications:
It uses CVD diamond coating with a hardness of up to 10,000HV.
Suitable for processing hard materials such as tungsten alloys, silicon carbide, etc.
Mirror polishing concave mold
Application scenarios: end surface of fiber optic connector, laser mirror base.
Technical Specifications:
The surface roughness Ra≤0.01μm is achieved through magnetorheological polishing process.
Combined with the vacuum adsorption platform, ensure that the deformation of the parts is<0.001mm.<>
Micro-machining mold assembly
Application scenarios: mini drone bearings, mini camera housing.
Technical specifications: LIGA technology is used to process microporous structures below 0.05mm.
The mold integrates a temperature sensor to control the molding temperature ±2℃.
Thermoforming mold accessories
Application scenarios: infrared sensor window, high-temperature resistant ceramic substrate.
Technical specifications: The mold material is molybdenum-tungsten alloy, with a temperature resistance of ≥1200℃.
Integrated water-cooled channel, cooling rate up to 300℃/s.
3. Common technologies and materials innovation
Surface strengthening technology
Laser cladding: Add a Stellite alloy layer to the surface of the punch to improve impact resistance.
Ion implantation: Nitrogen implantation is performed on the surface of the concave die to improve wear resistance.
Biocompatible materials
Medical grade titanium alloy mold: Ti-6Al-4V material, direct contact implant molding.
PEEK resin mold: used for hot pressing molding of biodegradable medical devices.
Intelligent monitoring module
The embedded pressure sensor detects the forming force in real time, with an accuracy of ±0.5N.
The visual inspection system makes an online judgment on the quality of the hedge section.
4. Typical application examples
Artificial knee joint: The femoral condyle curved surface molding is achieved through multi-station level molding, with an accuracy of ±0.02mm.
Micro UAV Gyroscope: Use diamond punch to process 0.2mm diameter bearing holes.
DNA sequencing chip: Use microprocessing molds to create microflow channels with a depth of 0.5 μm.
Future trends
3D printing mold: Directly print complex cooling waterway structures to shorten delivery cycles.
Self-healing coating: Develop mold surface technology for automatic scratch repair.
Carbon neutral materials: Use bio-based lubricating oil to reduce mold maintenance carbon emissions.
By combining nano-scale processing technology and intelligent monitoring systems, hardware mold accessories are promoting medical devices to a more minimally invasive and intelligent direction, while providing reliable manufacturing solutions for precision instruments in extreme environments.
Our Services
1. Specialized in precision mold part ,inquiries will get highly attention and be prompt response.(within 24 hours).
2. Advanced facilities and experienced engineers, rich experience in mold parts.
3. Guaranteed quality, superior material quality compared to all other.
4. Customer oriented, efficient solution to control the cost for our client.
5. One-stop service, any questions can be solved at the first time by us.
6. Each part has been got 100% inspection before shipment.
Our adavanges
1. Clean and tidy workshop.
2.Strick and serious manangement, skilled and expericenced technicians.
3. Various raw material(imported and Chinese) to meet different needs of customers.
4.Equipment of high pricision.( Surface grinding,Sodick Wire-cutting.drilling machine).
5.The QC go along with all the production processes in our factory.
6. You can use English or Japanese for cummunication
Payment Terms
T/T,Paypal,Western Union,50% deposit, balance before shipment is available
Package:PE bag with anticorrosive oil,foaming film with carton,or wooden box according to customer's requirement.
Delivery:Delivery time is usually 7-15 working days for type of ejector pin,specific time is according to quantity.
Shipping:We ship using express such as DHL, UPS, FEDEX etc. or according
to customer's requirement . It takes about 3-5 days to arrive your front
door, and proof of shippments are provided with a shipping or tracking
number. And we ship by occean shippment for larger quantity items,
it will be economic for customers.