Fair Shine industrial (Hong Kong) Co., Limited
To provide customers with the most comprehensive precision mold parts solutions.
Non standard mould parts | |
Product Name | Non standard mould parts |
Brand Name | Fair Shine |
Place of Origin | Dongguan, Guangdong, China |
Specification | Customized on Request |
Customization | Material, size, shape, convex and concave marking, coating, laser engraving mark and packing are all customizable. |
Product Material | Carbide.ASP23 Vanadis.CPMRTXM4.SKD11SKD61HSSA2M2D2SUJ2.S45C.ect |
Standard | DIN ANSI BS JIS |
Tolerance | ±0.002mm |
Surface Treatment | TiCNTiN,Aitain,Ticrnnitriding Black oxygened Black coating etc available |
Polishness | Close to Ra0.2 Hardness Depends on material(HRC60~94) |
Hardness | Depends on material(HRC60~94) |
Shaping Mode | Grinding, wire cutting, EDM, cnc machining, cnc turning, cnc Milling |
Application | Machinery Parts and Molds |
Dreams bloom because of persistence, and quality becomes outstanding because of concentration!Since its establishment in 2013, Dongguan Huixiang Mold Technology Co., Ltd. has been focusing on providing customers with comprehensive solutions for precision mold accessories, and specializes in precision mold cores, cavities, complex inserts, carbide products, etc. The manufacturing of non-standard spare parts is widely used in industries such as cosmetics/medical packaging, auto parts, hardware and plastics, precision automation machinery, and lithium batteries.
After more than ten years of continuous innovation and progress, Huixiang Mold Technology Co., Ltd. has mature manufacturing processes and production capabilities, which can meet customers' customized needs for non-standard precision spare parts products of different shapes, different materials, and different industry applications. Since its establishment, the company has introduced advanced production equipment, including Western Japanese slow wire cutting machines, Japanese Sodick mirror discharge, Taiwan high-precision coreless grinders and inner/outer diameter grinders, etc. The processing accuracy of spare parts can reach up to +-0.001 mm tolerance range.
1. Pen making/cosmetics/packaging products: pen model refills/pen cap accessories/pen refill thread inserts/lipstick series/spray molds;
2. Medical packaging equipment products: syringe core/syringe core (combination (pieces)/test tube core/medical packaging bottle cap screw core/drawing cover core and push plate cover; front and rear mold cores such as upper and lower caps of mascara;
3. Optoelectronic/digital electronic products: precision optoelectronic shaft/precision insert Sub/core/busting/precision positioning, etc., the accuracy tolerance is generally controlled within 0.002-0.005, all with test reports for customer inspection;
4. Home appliances, automotive machinery products: self-lubricating wear-resistant blocks (high-strength brass Add graphite)/No oil self-lubricating guide bushing, movable core assembly (inclined top seat)/guide column assistant/positioning column, etc.;
5. Precision stamping mold accessories: non-standard punch needles, punch heads, punch needles, tungsten Steel punch, CNC punch, carbide punch, ASP-23 punch, powder high-speed steel punch, SKH51 punch, SKD11 punch, DC53 punch, double-pin punch, double-pin special-shaped punch, Customized guide punches, guide pins, turning punches, forming punches, elliptical punches, square punches, hexagonal punches, special-shaped punches, etc.;
6. Bushings, die inserts, lower molds, CNC Customized standard and non-standard precision stamping mold accessories such as concave molds, special-shaped bushings, contour sleeves, floating pins, cross pin floating pins, guide lifting pins, tungsten steel punches, etc.;
7. Guide pins, positioning pins, stoppers Standard and non-standard customization of high columns, limit columns, etc.;
8. Non-standard customization of SKH51 thimbles, SKD61 thimbles, supporting pins, flat thimbles, shooting pins, cylinder pins, push tubes, imported material thimbles and cylinder cylinders;
Hardware mold accessories: the core "precision gear" of industrial manufacturing
Hardware mold accessories are key components in the manufacturing industry to realize metal forming, stamping, injection molding and other processes. Their accuracy, durability and material properties directly affect the quality of the final product. From automotive cover parts to medical micro-device, from consumer electronics to aerospace parts, hardware mold accessories can be called the core "precision gear" of the "mother of industry". This article will systematically analyze its classification, technical characteristics, material innovation and industry applications.
1. Core accessories classification and technical characteristics
01. Punch and die
Punch:
Materials: high-speed steel (ASP series), tungsten steel, ceramic coating, powder metallurgy.
Technical highlights: Negative angle edge design (-5° to -10°), nano-scale polishing (Ra≤0.02μm).
Application scenarios: Automotive thermoformed steel (1500MPa grade), medical micro screw forming.
Die:
Structure: Composite die (integrated punching, drawing, flange), follow-up cooling waterway.
Process: Slow-travel wire cutting (WEDM), laser cladding enhancement.
Typical case: Mobile phone mid-frame progression mode (step accuracy ±0.002mm).
02. Guide column guide sleeve and motion assembly
Guide column guide sleeve:
Material: tungsten carbide coating, ceramic.
Accuracy: Guide clearance ≤0.001mm, six-sided guide column design (resistance of anti-load capacity by 50%). Inclined wedge and slider:
Technology: Hydraulic drive inclined wedge (angle control accuracy 0.01°), nitrogen spring return.
Application: Complex curved surface forming of automobile side panels.
03. Elastic components and positioning parts
Spring:
Type: nitrogen spring (pressure adjustable ±5N), disc spring.
Advantages: Replace traditional rubber pads and increase their life by 3 times.
Positioning pins and stops: Material: quenched steel (HRC58-62), self-lubricating coating.
Accuracy: Positioning error ≤0.005mm.
2. Material innovation and surface technology
01. New mold steel powder
metallurgical steel: Characteristics: uniform microstructure, wear resistance increased by 40%.
Application: Massive production of aluminum alloy parts.
Martensite aging steel: Advantages: high strength (1800MPa), low deformation.
Scenario: Precision injection mold.
02. Surface strengthening technology
Coating technology:
TiAlN coating: hardness 3200HV, improving the resistance to adhesion of aluminum alloy molding.
DLC (diamond-like) coating: friction coefficient<0.1, suitable="" for="" micro="" gear="" processing.="">
Laser cladding: Material: Stellite alloy layer (thickness 0.3mm).
Effect: The punch life is 5 times longer.
3. Manufacturing process upgrade
01. Precision machining technology
Five-axis linkage CNC:
Capability: Processing 3D surface die (residual height ≤0.005mm).
Case: Medical CT machine housing mold.
Micro-electric spark processing (μ-EDM): Accuracy: machining 0.05mm micropores, hole position deviation ≤0.003mm.
02. Heat treatment and cold treatment
vacuum quenching:
Advantages: reduce the oxide layer and improve material toughness.
Temperature: 1280℃ high temperature treatment. Deep cold treatment (-196℃):
Effect: Eliminate residual austenite and improve wear resistance by 20%.
4. Industry applications and typical cases
01. Automobile Industry
Hot-formed steel door beam:
Mold material: molybdenum-based high-speed steel punch + water cooling system.
Lifespan: 100,000 pieces/set.
Aluminum alloy hood: Technology: Hydraulic pad pressure control (accuracy ±1kN) + conformal cooling.
02. Medical devices
Miniature heart bracket:
Mold: Laser-cut tungsten steel punch (diameter 0.1mm) + ceramic die.
Accuracy: Mesh size error ≤0.005mm.
5. Future trends and challenges
Intelligent upgrade: embedded sensors detect mold wear in real time, predictive maintenance.
The machine vision system detects the forming quality online (accuracy ±0.001mm).
Green Manufacturing: Bio-based lubricants replace traditional mineral oils and reduce carbon emissions.
Waste mold recycling and remanufacturing technology (material utilization rate ≥85%). Extreme performance requirements: Processing the fourth generation of high-strength steel (2000MPa grade), high-temperature alloy (Inconel 718).
Miniaturization trend: 0.01mm level punch and nano-level surface roughness control.
Our Services
1. Specialized in precision mold part ,inquiries will get highly attention and be prompt response.(within 24 hours).
2. Advanced facilities and experienced engineers, rich experience in mold parts.
3. Guaranteed quality, superior material quality compared to all other.
4. Customer oriented, efficient solution to control the cost for our client.
5. One-stop service, any questions can be solved at the first time by us.
6. Each part has been got 100% inspection before shipment.
Our adavanges
1. Clean and tidy workshop.
2.Strick and serious manangement, skilled and expericenced technicians.
3. Various raw material(imported and Chinese) to meet different needs of customers.
4.Equipment of high pricision.( Surface grinding,Sodick Wire-cutting.drilling machine).
5.The QC go along with all the production processes in our factory.
6. You can use English or Japanese for cummunication
Payment Terms
T/T,Paypal,Western Union,50% deposit, balance before shipment is available
Package:PE bag with anticorrosive oil,foaming film with carton,or wooden box according to customer's requirement.
Delivery:Delivery time is usually 7-15 working days for type of ejector pin,specific time is according to quantity.
Shipping:We ship using express such as DHL, UPS, FEDEX etc. or according
to customer's requirement . It takes about 3-5 days to arrive your front
door, and proof of shippments are provided with a shipping or tracking
number. And we ship by occean shippment for larger quantity items,
it will be economic for customers.