Suction head and plug core assembly machine: efficient support for medical device production

In the field of medical device manufacturing, tip and plug core assembly machines are playing an increasingly important role, providing strong support for the accurate and efficient production of medical supplies. As common medical device components, the assembly accuracy and efficiency of the suction head and plug core directly affect the quality and output of the final product. The emergence of suction head and plug core assembly machines is precisely to solve this key problem.

1. High automation: guarantee of precise operation

High automation of suction head and plug core assembly machines is one of its most prominent features. It has an advanced and complex automation system that can automatically complete the entire process from raw material loading to final product assembly. During this process, the mechanical arm is like agile hands, under the command of an accurate control system, accurately grasps, moves and places the suction head and plug core.

In the feeding process, through an intelligent conveying device, the components to be assembled are transported to the designated position in an orderly manner to ensure the continuity and efficiency of assembly work. The positioning system uses high-precision sensors and visual recognition technology to accurately locate each component, laying the foundation for subsequent assembly operations.

During the assembly process, the robot arm combines the suction head and plug core with extremely high accuracy according to preset procedures and parameters. This automated operation reduces manual operation and accuracy, avoids errors that may be caused by human factors, and ensures the accuracy and consistency of each assembly step.

2. Accuracy first: Meet strict medical standards

In terms of accuracy, the suction head and plug core assembly machines have shown excellent performance. For medical devices, especially tips and plug cores involving liquid suction and sealing, assembly accuracy is crucial.

The assembly machine adopts micron-level precision control technology, which enables the assembly of the tip and plug core at extremely precise positions and angles. This high-precision assembly ensures a close fit between the tip and the plug core, thus achieving good sealing and accuracy.

3. Efficient production: to cope with huge market demand

The assembly machine has efficient production capacity, which makes it perform well in responding to the huge market demand for medical devices such as suction heads and plug cores. Its rapid assembly speed is one of the key factors in improving production efficiency.

Through an optimized assembly process and advanced mechanical structure, the assembly machine can complete a large number of assembly tasks in a short time. It can complete the assembly of dozens or even hundreds of products per minute, which far exceeds the efficiency of traditional manual assembly.

4. Strict quality control: Ensure zero defects in the product

Quality control is one of the core links of the suction head and plug core assembly machine. In order to ensure that every product that leaves the factory meets high quality standards, the assembly machine is equipped with a strict and complete testing system.

During the assembly process, the key parameters of the product are monitored in real time, such as dimensional accuracy, sealing, appearance integrity, etc. Once the parameters are found to exceed the set allowable range, the system will immediately issue an alarm and automatically remove the unqualified products from the production line.

5. Easy to operate: lower the threshold for use

In terms of operation, the suction head and plug core assembly machine is simple and intuitive, and is easy to use. Operators only need to go through simple training to master the operating procedures and basic maintenance methods of the equipment.

The human-computer interactive interface adopts a graphical and intelligent design, which clearly displays information such as the operating status, production progress and fault prompts of the equipment. Operators can easily complete various operating instructions, such as starting, stopping, adjusting parameters, etc. by touching the screen or operating buttons.

Medical device molds can be divided into various types according to their use and molding characteristics. Here are some common medical device molds and their characteristics:

1. Classification by purpose

Surgical instrument mold

Type: Mainly includes cutting molds such as scalpels, scissors, and pliers.

Features: These molds need to have high-precision cutting functions to ensure accuracy and safety during the surgery. It is usually made of high-strength, highly wear-resistant steel.

Medical injection mold

Type: Used to manufacture injection molded parts such as medical syringes, catheters, etc.

Features: The temperature, pressure, time and other parameters of the injection molding process need to be accurately controlled to ensure the quality and safety of medical devices. Common injection mold materials include lightweight and high-strength materials such as aluminum alloys.

Medical molding mold

Type: Used to manufacture molded parts such as medical catheters, gypsum fixators, etc.

Features: These molds need to have high-precision molding functions to ensure the quality and safety of medical devices. Common molding mold materials include high-strength and high heat resistant materials such as polyimide and carbon fiber.

2. Classification by molding characteristics

Thermoplastic mold

Features: It has the characteristics of softening after heating and hardening after cooling, making it easy to form and process. Commonly used to manufacture disposable medical devices, etc.

Thermoset plastic mold

Features: After heating, curing to form a stable shape and performance. Commonly used to manufacture medical devices that need to withstand higher temperatures and pressures.

3. Special medical device molds

Medical imaging molds

Use: Used to manufacture detection modules for medical imaging equipment such as CT and MRI.

Features: These motifs have specific shapes and sizes to detect the performance and quality of medical imaging equipment. For example, the CT performance detection module can meet the requirements of relevant verification procedures and is used to detect the radiation source performance of the CT device.

In vitro diagnostic molds

Usage: Parts used to manufacture in vitro diagnostic reagents and instruments.

Features: These molds require high-precision manufacturing and assembly properties to ensure the accuracy and reliability of in vitro diagnostic reagents and instruments.

Household medical device mold

Use: Used to manufacture medical devices such as household blood pressure monitors and blood glucose meters.

Features: These molds need to have a good user experience and portability design to meet the needs of home use.

4. Other special molds

Breast resolution detection model

Use: Used to detect the resolution of the X-ray radiation source of the breast.

Features: The mould material is equivalent to the ratio of breast glands and adipose tissue, with specific parameters such as fiber diameter and spot diameter.

Ultrasonic bone density meter performance detection module

Purpose: Used to detect the performance of ultrasonic bone density meter.

Features: The mold material is made of a material with a sound speed value range similar to that of the human skeleton, and is in a rectangular shape, which is easy to detect and calibrate the ultrasonic bone density meter.

To sum up, there are many types of medical device molds, which can be divided into many types according to their purpose and molding characteristics. These molds play a crucial role in the manufacturing process of medical devices, ensuring the quality and safety of medical devices.

Our Services

1. Specialized in precision mold part ,inquiries will get highly attention and be prompt response.(within 24 hours).

2. Advanced facilities and experienced engineers, rich experience in mold parts.

3. Guaranteed quality, superior material quality compared to all other.

4. Customer oriented, efficient solution to control the cost for our client.

5. One-stop service, any questions can be solved at the first time by us.

6. Each part has been got 100% inspection before shipment.

Our adavanges

1. Clean and tidy workshop.

2.Strick and serious manangement, skilled and expericenced technicians.

3. Various raw material(imported and Chinese) to meet different needs of customers.

4.Equipment of high pricision.( Surface grinding,Sodick Wire-cutting.drilling machine).

5.The QC go along with all the production processes in our factory.

6. You can use English or Japanese for cummunication

Payment Terms

T/T,Paypal,Western Union,50% deposit, balance before shipment is available

Package:PE bag with anticorrosive oil,foaming film with carton,or wooden box according to customer's requirement.

Delivery:Delivery time is usually 7-15 working days for type of ejector pin,specific time is according to quantity.

Shipping:We ship using express such as DHL, UPS, FEDEX etc. or according

to customer's requirement . It takes about 3-5 days to arrive your front

door, and proof of shippments are provided with a shipping or tracking

number. And we ship by occean shippment for larger quantity items,

it will be economic for customers.