Fair Shine industrial (Hong Kong) Co., Limited
To provide customers with the most comprehensive precision mold parts solutions.
2024-12-28 16:16:21
Fair Shine is a Packaging Molds Manufacturer specializing in designing, manufacturing and providing packaging molds. Packaging molds are key tools for manufacturing packaging products (such as plastic bottles, food containers, and pharmaceutical packaging), which directly affect the quality and production efficiency of the products. As an industry leader, Fair Shine provides a full set of mold Solutions, from design to production, to assembly and after-sales support, to meet the needs of a variety of industries.
Fair Shine is well aware that the rapid development of the packaging industry has put forward higher requirements for mold accuracy, efficiency and durability, so it continues to invest in advanced technology and equipment to ensure that every set of molds produced meets international standards.
Fair Shine has a wide range of processing machines to support the production of high-complexity and high-precision molds:
CNC Milling Machine
The accuracy can reach ±0.01mm, which is used to process complex three-dimensional surfaces.
It can handle large-size mold parts to ensure the overall stability and performance of the mold.
Electric discharge machine (EDM)
Precision machining of the internal details of the mold, especially the parts that are difficult to process with traditional machinery.
Suitable for processing mold materials with a hardness of up to HRC60 or above.
Wire EDM
With a machining accuracy of up to ±0.005mm, it is suitable for cutting mold parts with complex geometries.
It can reduce material waste and improve production efficiency.
High-precision lathe
It can process parts with a wide range of diameters and is suitable for round mold accessories.
With a variety of cutting tool combinations, different parts can be processed quickly.
Injection Molding machine
It is used for mold testing to ensure that the mold can produce samples that meet design requirements.
The injection volume and clamping force can be precisely controlled to simulate the actual production environment.
3D measuring instrument
It is used to verify the dimensional accuracy of the mold, especially the key parts of complex molds.
Automatically generate reports to facilitate data sharing with customers and ensure transparency.
The combination of these equipment ensures that Fair Shine can handle mold design and manufacturing needs from simple to complex.
Process
Fair Shine's mold manufacturing process has been continuously optimized to ensure product performance and production efficiency:
Mold design
Precision design is completed using industry-leading CAD/CAM software (such as UG NX, SolidWorks).
Comprehensively analyze the cooling effect, runner design and gate position of the mold to improve the quality of the finished product.
Material preparation and cutting
Select suitable mold materials according to customer needs and perform efficient cutting processing.
Reduce errors by accurately controlling the feed rate and cutting speed during the cutting process.
Precision machining
Including EDM, wire cutting and multi-axis CNC Machining to ensure that the complex shape of the mold can be perfectly realized.
Particularly suitable for molds with high complexity and high finish requirements.
Heat treatment
Tempering and quenching the mold material to improve the strength and wear resistance of the mold.
Processing after heat treatment to reduce the impact of deformation on accuracy.
Surface treatment
Polishing, electroplating or sandblasting to improve the surface quality of the mold and extend the life of the mold.
Through texture processing, achieve special effects required by customers.
Mold testing and optimization
Use injection molding machines for multiple rounds of testing to ensure that the mold performs stably in actual production.
Adjust details such as gate size, cooling channel design, etc. according to test results.
Materials
Fair Shine focuses on selecting high-quality materials to ensure excellent mold performance:
Steel (H13, S136, 718, P20)
High hardness and strong corrosion resistance, suitable for high-load and long-life molds.
H13 steel is particularly suitable for high-temperature plastic molding molds and has excellent heat resistance.
Aluminum alloy (7075, 6061-T6)
Good thermal conductivity, suitable for molds that require rapid cooling.
Aluminum is lightweight, which helps reduce equipment load and improve production efficiency.
Copper alloy
Used for mold parts with high heat conduction requirements, such as cooling plugs or hot runner components.
Engineering plastics
High-performance plastics such as PEEK and PTFE are used for mold components with special requirements, which are lightweight and resistant to high temperatures.
Precision
Fair Shine's precision control in mold manufacturing is one of its core competitiveness:
Multiple measurement verification
Use a three-coordinate measuring machine for full-scale inspection, and control the error of each key dimension within ±0.01mm.
Through multiple rounds of verification and customer confirmation, we ensure that the mold fully meets the requirements.
High-precision processing equipment
Use five-axis linkage processing to ensure the geometric accuracy of complex parts.
Environmental control
Complete processing in a constant temperature environment to reduce the impact of thermal expansion and external temperature on mold size.
Surface treatment
High-quality surface treatment can significantly improve mold performance:
Mirror polishing
Used for high-gloss product molds, such as cosmetic packaging boxes.
Nitriding treatment
Enhance the surface hardness of the mold and extend the service life of the mold.
Chrome plating treatment
Improve the corrosion resistance of the mold and is suitable for packaging production in high humidity environments.
Laser engraving
For logos and decorative textures on the mold surface.
Fair Shine's molds are widely used and can help the following fields:
Food packaging
Efficient production of plastic containers, beverage bottles, and disposable tableware.
Cosmetics industry
Mold manufacturing of exquisite high-end packaging such as lipstick tubes and powder boxes.
Pharmaceutical industry
Precision drug packaging boxes and disposable syringe molds.
Industrial packaging
Customized molds for industrial accessories and electronic parts protective packaging.
Fair Shine is committed to providing customers with all-round support, from design, processing to after-sales service, to help customers achieve efficient production. If you need a reliable packaging mold manufacturer, Fair Shine is your best choice!
Fair Shine industrial (Hong Kong) Co., Limited
To provide customers with the most comprehensive precision mold parts solutions.
+86 189 2682 6341
Block 1, No. 12, Wusong 4th Street, Yuwu Industrial Zone, Dongcheng District, Dongguan, Guangdong, China
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