Fair Shine industrial (Hong Kong) Co., Limited
To provide customers with the most comprehensive precision mold parts solutions.
Precision stamping mold accessories | |
Product Name | Precision stamping mold accessories |
Brand Name | Fair Shine |
Place of Origin | Dongguan, Guangdong, China |
Specification | Customized on Request |
Customization | Material, size, shape, convex and concave marking, coating, laser engraving mark and packing are all customizable. |
Product Material | Carbide.ASP23 Vanadis.CPMRTXM4.SKD11SKD61HSSA2M2D2SUJ2.S45C.ect |
Standard | DIN ANSI BS JIS |
Tolerance | ±0.002mm |
Surface Treatment | TiCNTiN,Aitain,Ticrnnitriding Black oxygened Black coating etc available |
Polishness | Close to Ra0.2 Hardness Depends on material(HRC60~94) |
Hardness | Depends on material(HRC60~94) |
Shaping Mode | Grinding, wire cutting, EDM, CNC machining, cnc turning, cnc Milling |
Application | Machinery Parts and Molds |
Dongguan Huixiang Mold Technology Co., Ltd. is a scientific and technological innovation enterprise focusing on the research and development, production, manufacturing and sales of high-precision parts. The company was established in 2013 and is located in Dongguan, Guangdong. It covers an area of More than 5,000 square meters and has a number of employees. More than 80 people (60 people in the production department, 10 people in the engineering department, 8 people in the quality inspection department, 6 people in the R&D department, and 10 people in the sales department).
Products involve automation, industrial robots, drones, medical equipment, new energy, aerospace, auto parts and special equipment components and other fields. It has self-operated import and export rights, and its products have been exported to European, American and Asian countries. With nearly 15 years of experience in the industry and the courage to innovate, we have manufactured batches of high-quality, difficult, high-efficiency, high-precision, and long-life precision parts for domestic and foreign customers.
The company has a group of high-level and high-quality professional and technical talents, design talents, and management talents. It also has experience in manufacturing advanced precision parts in Europe and the United States. It is equipped with high-speed machining centers, high-precision CNC grinders, CNC machining centers, and slow wire cutting machines. And advanced equipment such as EDM machines and five-axis composite centers have laid a solid foundation for our products. We have passed the complete ISO9001 quality management system certification and have won the favor of our customers.
1. Precision stamping mold accessories: non-standard punch needles, punch heads, punch needles, tungsten Steel punch, CNC punch, carbide punch, ASP-23 punch, powder high-speed steel punch, SKH51 punch, SKD11 punch, DC53 punch, double-pin punch, double-pin special-shaped punch, Customized guide punches, guide pins, turning punches, forming punches, elliptical punches, square punches, hexagonal punches, special-shaped punches, etc.;
2. Bushings, die inserts, lower molds, CNC Customized standard and non-standard precision stamping mold accessories such as concave molds, special-shaped bushings, contour sleeves, floating pins, cross pin floating pins, guide lifting pins, tungsten steel punches, etc.;
3. Guide pins, positioning pins, stoppers Standard and non-standard customization of high columns, limit columns, etc.;
4. Non-standard customization of SKH51 thimbles, SKD61 thimbles, supporting pins, flat thimbles, shooting pins, cylinder pins, push tubes, imported material thimbles and cylinder cylinders;
5. Pen making/cosmetics/packaging products: pen model refills/pen cap accessories/pen refill thread inserts/lipstick series/spray molds; .
6. Medical packaging equipment products: syringe core/syringe core (combination (pieces)/test tube core/medical packaging bottle cap screw core/drawing cover core and push plate cover; front and rear mold cores such as upper and lower caps of mascara;
7. Optoelectronic/digital electronic products: precision optoelectronic shaft/precision insert Sub/core/busting/precision positioning, etc., the accuracy tolerance is generally controlled within 0.002-0.005, all with test reports for customer inspection;
8. Home appliances, automotive machinery products: self-lubricating wear-resistant blocks (high-strength brass Add graphite)/No oil self-lubricating guide bushing, movable core assembly (inclined top seat)/guide column assistant/positioning column, etc.;
How to automate the production of continuous stamping molds
With the continuous improvement and rapid development of modern industry, automated production modules gradually replace manual production. Automated continuous stamping molds highlight their importance in industrial production. How to effectively reduce enterprise production costs and improve enterprise production efficiency has become an issue that enterprises need to consider in depth. In terms of automatic design of continuous stamping molds, Gree Daikin gives full play to its technical advantages. How to realize automatic design of continuous stamping molds?
Continuous stamping mold
From design to processing to assembly and debugging, all aspects are strictly controlled and the whole process is 3D designed. In order to meet the requirements of diversified automatic production and stable quality, multiple equipments are produced in parallel, which not only ensures safety but also increases production capacity.
Advanced equipment and precision molds ensure the accuracy of parts and improve efficiency. However, the switching and clamping of molds also need to be completed accurately and quickly. Our molds can also achieve this for you. Our mold processing accuracy can reach 0.002-0.003mm. Our professional design and assembly team and precision processing equipment ensure the matching accuracy of each part. We can adjust the production speed of the mold to 200-240 times/min and achieve stable production.
Several methods for precise positioning of mold bases
In the process of producing the mold base, we usually need to make the front mold part and the rear mold part of the mold base, and the front mold part and the rear mold part need to be opened or closed frequently. However, during the process of opening and closing the mold base, we first need to ensure that the positioning of the mold base is accurate. Therefore, we need to add precise positioning to the mold base. So how to accurately position the mold base? Positioning, we need to understand
1. Positioning method of mold frame side lock
Usually, after the complete set of mold base is completed, 4 sets of side locks need to be added for positioning. Usually, the most commonly used position for positioning the side locks is the middle part of the four sides of the mold base. This is because the front mold part of the mold base is There is a radioactive temperature difference problem between the front mold part and the rear mold part during use. At this time, the accuracy often changes due to thermal expansion and contraction. When closing the front mold part and the rear film part of the mold base, the mold is prone to There will be burns on the sides of the blank mold frame, so choosing to install the side locks in the middle of the four sides can effectively prevent this situation.
2. How to fix the problem that the mold base cannot be positioned on all four sides
Sometimes after the mold base is completed, there will be sliders in the middle of the four sides, and the hanging mold holes or other structures will overlap with the parts where the side locks were originally intended to be installed. When this happens, it is impossible to The side locks are installed in the middle of the four sides of the mold base. Usually when this happens, you can move the four side locks to the four diagonal positions of the mold base at the same time for installation. In this way, while the installation can be smooth, it can also avoid burns on the sides of the mold base.
3. Positioning methods of taper and slope
Another situation is that there are sliders on all four sides of the mold base. At this time, side locks cannot be used for precise positioning, but other methods can be used for precise positioning, such as tapered precise positioning or slope. The square precise positioning method is used to avoid the occurrence of sliders on the four sides of the mold base.
The precise positioning of the mold base is an important step in the production process of the mold base, especially when producing non-standard mold bases. The above methods are very practical and simple. Use the above positioning methods skillfully. , which can make the mold base and mold base have a longer service life, higher accuracy, and make customers more satisfied. I believe that learning the above positioning methods will be of some help to everyone when producing mold bases.
What issues should be considered when purchasing mold ejector pin cylinder products?
In recent years, the development of the plastic products industry has been smooth. It has also used new materials such as plastic steel and rubber to develop and research, and its finished products have been used in many industries. And due to the low cost and quality of plastic products, many fields have even begun to use plastics to replace metal raw materials. The development of plastic materials cannot be separated from the support of the injection mold industry, and the most critical accessory in injection molding professional processing is the mold ejector barrel! So, for consumers, what issues should we pay attention to when purchasing mold ejector cylinders? Below, follow the editor to find out more.
1.Appearance requirements of thimble cylinder
The mold ejector cylinder manufacturer tells you that the ejector pin cylinder is a measuring tool commonly used with micrometers and calipers to measure the general dimensions of the ejector pin cylinder, such as the ejector pin cylinder length, outer diameter, etc. In addition, the editor recommends that you also need to understand the standard dimensions and measurement methods of the thimble cylinder, which will be more conducive to selection.
2. Inspection of the hardness of the thimble cylinder
The hardness of the mold ejector cylinder is also very important. We often use a Rockwell hardness tester to test the hardness of the ejector cylinder. Testing the hardness of the ejector cylinder can effectively prevent insufficient hardness from affecting the quality of the ejector cylinder.
3. Inspection of product precision requirements
When purchasing some high-precision mold ejector cylinders, when the precision requirements are very high, it is obvious that instruments such as vernier calipers and micrometers have no way to ensure accuracy. Therefore, it is necessary to make another choice and use more sophisticated testing equipment, such as two-dimensional testing and three-dimensional testing tools, which can more intuitively identify possible errors in measurement results.
What are the main manufacturing processes for mold ejector pin barrels?
The first major skill: EDM milling technology
The editor of the mold ejector cylinder production company tells you that because the EDM milling process has the characteristics of intelligence and automation, it can make full use of high-speed rotation to manufacture multi-dimensional planar products. High-precision ejector cylinders are made in this process. technology, and can be successfully built without the need for complex motor circuits.
The second greatest skill: mold software skills
Today's new generation of mold CAD software technology has excellent intelligence and manufacturing capabilities. This is a technology generated by combining the rich practical knowledge and successful experience of experts in the field with advanced design concepts. The mold ejector cylinder is an indispensable part of the mold, so this technology can accurately evaluate the structure and function of the ejector cylinder, making the correlation between its accuracy and accessories much higher than traditional manufacturing.
The third major skill: high-speed milling technology
In the production of mold ejector cylinders, this technology has the advantages of fast milling speed and high processing accuracy. With this advantage, the surface of the ejector cylinder processed is extremely smooth, and now this technology is gradually developing in the direction of intelligence and integration.
The above is an introduction to the three major processes in the production of ejector pin barrels analyzed by the editor of the mold ejector cylinder production company. They are EDM milling technology, mold software technology and high-speed milling technology. These sophisticated processing technologies are the basis for mold ejector pins. The quality of the cylinder has laid a solid foundation.
What precautions should be taken when using mold inserts?
1.The mold insert must match the corresponding structure
The ultimate use effect of a high-quality mold insert is related to the structure it is to be installed on. The shape characteristics of the product must be highly consistent with the structure it enters. If this is not done, it will be difficult to install the product smoothly. The formwork that carries the product also has certain specifications. The thickness of the formwork must be moderate, and the rigidity and toughness must meet the standards.
2. Carefully select mold materials
The material properties of mold inserts affect the manufacturing process and service life of the mold. Only rational material composition can extend the service life. Try to choose high-quality steel as the main part of the material. Their flexibility and rigidity can be maintained at the optimal level. Also, pay attention to the fact that the chemical composition cannot exceed the standard or be insufficient.
3. Adopt reasonable forging technology
The final mold insert needs to be forged. It is best to use cold extrusion technology to prevent the mold insert from deforming in an overheated environment and the structure will also be softened. The alternating hot and cold forging process can be very good. It ensures the rigidity of the mold insert and improves its ability to withstand pressure, thereby extending its usable time.
Our Services
1. Specialized in precision mold part ,inquiries will get highly attention and be prompt response.(within 24 hours).
2. Advanced facilities and experienced engineers, rich experience in mold parts.
3. Guaranteed quality, superior material quality compared to all other.
4. Customer oriented, efficient solution to control the cost for our client.
5. One-stop service, any questions can be solved at the first time by us.
6. Each part has been got 100% inspection before shipment.
Our adavanges
1. Clean and tidy workshop.
2.Strick and serious manangement, skilled and expericenced technicians.
3. Various raw material(imported and Chinese) to meet different needs of customers.
4.Equipment of high pricision.( Surface grinding,Sodick Wire-cutting.drilling machine).
5.The QC go along with all the production processes in our factory.
6. You can use English or Japanese for cummunication
Payment Terms
T/T,Paypal,Western Union,50% deposit, balance before shipment is available
Package:PE bag with anticorrosive oil,foaming film with carton,or wooden box according to customer's requirement.
Delivery:Delivery time is usually 7-15 working days for type of ejector pin,specific time is according to quantity.
Shipping:We ship using express such as DHL, UPS, FEDEX etc. or according
to customer's requirement . It takes about 3-5 days to arrive your front
door, and proof of shippments are provided with a shipping or tracking
number. And we ship by occean shippment for larger quantity items,
it will be economic for customers.